PBC-1100R RESOLVER PRESS BRAKE CONTROL


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© 2005 Cieco Inc.
A Media Post Production




PBC-1100R Resolver Press Brake Control

The PBC1100R is a resolver-based press brake control for mechanical or air clutch/brake press brakes that eliminates the tedious labor of adjusting the stroke stop mechanical limit switches.  Used with a light curtain for point of operation guarding, the PBC1100R can run a variety of forming operations.


Standard Features

PBC-1100R RESOLVER PRESS BRAKE CONTROL:
Look at some of the standard features of the PBC-1100R Press Brake Control:

OSHA, ANSI, and CSA compliant
Air Clutch or Mechanical Clutch Brake.
Dual Processor Press Clutch/Brake Control.
Interrupted Stroke Mode w/Indicator.
PCI-100 Operator Interface with plain English messages.
Speed Compensated Top Stop.
Real Brake Stop Time Monitor.
Four Programmable Limit Switch Outputs.
Stroke and Position Display.
Parts Counter with Batch Count.
Total Hits Counter.
Self Diagnostics.

  • Anti-Repeat
  • Anti-Tie Down
  • Key Pad Reset Button.
  • Supervisor Code.
  • Extra Input for Immediate Stop.
  • Air Pressure Switch Input.
  • On Board Redundant Power Supplies.
  • Light Guard Input.
  • Light Guard Mute.
  • Mute Indicator Output. 
  • Hand/Foot Input.
  • Hand to Foot.
  • Treadle Input. 
  • Off/Inch/Single/Continuous Modes.
  • Stroke-Stop Mode.
  • Input Status LEDs.
  • Relay Coil Status LEDs.
  • Relay Contact Status LEDs.
  • Optically Isolated Inputs and Outputs.
  • 24 vdc Power for External Devices.
  • Plug-in Terminals.
  • High and Low RPM Settings.
  • Motion Detect.
  • Speed Check.
  • Status Display.
  • Auxiliary Stop Output.
  • Enclosure Door Lock.
  • Ground Indicator.

Optional Features


Press Control/Operator Station in One.

Standard Feature Descriptions

Air Clutch or Mechanical Clutch Brake.

  • The PBC1000 can be used on an air clutch brake that is operated with  two palm buttons or foot switch and  on mechanical press brakes with a mechanical foot pedal.
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Dual Processor Press Clutch/Brake Control.

  • The PBC1100R press clutch/brake press control meets or exceeds ANSI B11.1, B11.3, B11.16 (MPIF#47),  B11.19 and OSHA 1910.217 including control reliability. Self- checking dual logic controllers constantly check each other for proper operation and component failure.  Dual power supplies and dual relays provide for even more safety.  The actual contacts switching the solenoid valves are monitored to confirm proper operation. If the controllers or relays do not agree, press initiation is inhibited. The systems are designed so that a single fault in any of its parts does not lead to the loss of safety function.  A dedicated control eliminates the possibility of reprogramming or by passing safety features.

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Interrupted Stroke Mode w/Indicator.

  • Provides a quick and easy way to resume production when an interrupted stroke occurs. When the press is stopped before completion of a normal stroke, the red indicator light will illuminate and the mode automatically changes to the Inch mode. The Message Center will display the cause of the interrupted stroke eliminating any guesswork. After the press has been brought to the top position, the PBC1100R automatically returns to the original operating mode. Production is resumed quickly and easily.

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