PPC-1000R SAFETY PRESS AUTOMATION CONTROL:
Metal Stamping Press Control.
Powdered Metal Press Control.
Safety Press Clutch/Brake Control.
Operator Interface (K2000P-MP).
Die Protection.
Real Time Brake Monitor.
Micro-Inch Input.
Interrupted Stroke Mode w/Indicator.
Hour Meter.
English fault status display.
Position On/Time Off Output.
Multi-Stroke Outputs.
Job Storage with Tool Number.
Speed Compensated Top Stop Limit.
Total Hits Counter.
Stroke and Parts Counter.
Self Diagnostics.
OSHA, ANSI and CSA compliant
Off, Inch, Single and Continuous Modes.
Auxiliary Stop Output.
EEPROM Memory/No Batteries.
Programmable Limit Switches
Motion Detect.
Speed Check.
High & Low RPM Settings.
Anti-Tie Down and Anti-Repeat
Extra Inputs for Top and Immediate Stop
Pressure Switch Input
On Board Redundant Power Supplies
Light Guard Input
Programmable Limit Switches
Hand/Foot Input
Input Status LED's
Relay Coil Status LED's
Optically Isolated Inputs and Outputs
24vdc Power for External Devices
Plug in Terminals
Up to 1000 RPM.
Dedicated Position/Tach Display.
Program Security Key Switch.

Motor Controls/Press Control in One
Automatic Single Stroke Mode
Continuous On Demand
SwifTrip Mode
Additional Programmable Limit Switches
Additional Die Protection Sensor Inputs
Load Monitor
Additional Job Storage Capacity
Ethernet 

Metal Stamping Press Control.

• SAFE AND RELIABLE
  The CIECO PPC 1000R Press Control meets or exceeds ANSI B11.1, B11.16 (MPIF#47), B11.19, OSHA 1910.217 and CSA Z142.02 regulations including control reliability.  All containined in a 16 x 14 x 8 enclosure, the self-checking dual logic controllers constantly check each other for proper operation and component failure.  Dual power supplies and dual relays provide for even more safety.  The actual relay contacts switching the solenoid valves are monitored to confirm proper operation.  If the controllers or relays do not agree, press initiation is inhibited. The systems are designed so that a single fault in any of its parts does not lead to the loss of safety function.  
  A dedicated control means safety features cannnot be re-programmed or jumped out.

Powdered Metal Press Control.

• SAFE AND RELIABLE
  The CIECO PPC 1000R Press Control meets or exceeds ANSI B11.1, B11.16 (MPIF#47), B11.19, OSHA 1910.217 and CSA Z142.02 regulations including control reliability.  All containined in a 16 x 14 x 8 enclosure, the self-checking dual logic controllers constantly check each other for proper operation and component failure.  Dual power supplies and dual relays provide for even more safety.  The actual relay contacts switching the solenoid valves are monitored to confirm proper operation.  If the controllers or relays do not agree, press initiation is inhibited. The systems are designed so that a single fault in any of its parts does not lead to the loss of safety function.  
  A dedicated control means safety features cannnot be re-programmed or jumped out.

Safety Press Clutch/Brake Control.

• Self-checking dual logic controllers constantly check each other for proper operation and component failure. Dual power supplies and dual relays provide for even more safety. The actual relay contacts switching the solenoid valves are monitored to confirm proper operation. If the controllers or relays do not agree, press initiation is inhibited. The systems are designed so that a single fault in any of its parts does not lead to the loss of safety function. A dedicated control eliminates the possibility of reprogramming or bypassing safety features.

Operator Interface (K2000P-MP).

• The operator interface, with key pad and two line display, quickly communicates the status of the PPC1000R in plain English messages.  A program security key switch restricts programming to supervisors. 

Die Protection.

• Sensor inputs can be programmed to monitor such events as part out, stock buckle, short feed and others.

Real Time Brake Monitor.

• Real Brake Stop Time is displayed every time the press stops. If brake stopping exceeds the preset maximum, the brake monitor will disable press initiation. The display will alert the operator with a fault message. The control has a programmable 90-degree brake stop time test, which will automatically stop the press at the worst down stroke position.

Micro-Inch Input.

• Provides for minute adjustments of the slide by sending a timed pulse to the solenoid valves when initiated by the two hand palm buttons. This type of slide movement makes setup easier, especially on high-speed presses or those with short strokes.

Interrupted Stroke Mode w/Indicator.

• Provides a quick and easy way to resume production when an interrupted stroke occurs. When the press is stopped before completion of a normal stroke, the red indicator light will illuminate and the mode automatically changes to Inch mode. The Message Center will display the cause of the interrupted stroke eliminating any guesswork. After the press has been brought to the top position, the PPC1000R automatically returns to the original operating mode. Production is resumed quickly and easily.

Hour Meter.

• An excellent tool to schedule press maintenance by keeping a running total of the number of hours the machine clutch is engaged.

English fault status display.

• This display will show the status of all inputs and outputs.  An easy way to trouble shoot your electrical problem.

Position On/Time Off Output.

• Ideal for auxiliary equipment such as lubricators and air blow offs, where stopping within a limit switch window would cause wasted air or lubricant.

Multi-Stroke Outputs.

• Turns on at every preset number of strokes. The multi-stroke function is useful for equipment such as part diverters, blowoffs, lubricators, or scrap choppers.

Job Storage with Tool Number.

• Die setups are done in seconds. Setups for 20 different jobs can be recalled from memory or option for up to 200 jobs.

Speed Compensated Top Stop Limit.

• Eliminates time-consuming adjustments of the Top Stop limit by automatically adjusting for changes in stroking speed.

Total Hits Counter.

• Important when scheduling tool maintenance, this count will remain in memory for each die and accumulate under the associated job number.

Stroke and Parts Counter.

• Programmed presets will stop the press at the Top Stop when the preset count has been reached. This helps with production tracking and reduces scrap.

Self Diagnostics.

• Easy-to-understand messages communicate the status of the control. If more information is needed, the control board has LED indicators for fault display.